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Introduction:

The automotive industry is constantly evolving, with manufacturers continuously pushing the boundaries of innovation to deliver cutting-edge vehicles. One of the most transformative technologies that has made significant strides in recent years is Augmented Reality (AR) and Virtual Reality (VR). These immersive technologies have revolutionized vehicle concept and prototype engineering, offering a wide range of use cases for automobile manufacturers while significantly reducing costs. In this blog, we will explore the various applications of AR/VR in the automotive industry and delve into the cost-saving aspects that make these technologies indispensable for manufacturers.

gps system smart car scaled

Use Cases of AR/VR in Vehicle Concept and Prototype Engineering:

Design and Visualization:

AR/VR enables automobile manufacturers to create virtual 3D models of vehicles, allowing designers and engineers to visualize and interact with the product at an early stage. This enhances the design process, enabling real-time modifications and adjustments. Designers can experiment with different materials, colors, and styles without the need for physical prototypes, reducing the time and costs associated with multiple iterations. 

Virtual Showrooms and Configurators:

AR/VR technology allows potential buyers to experience virtual showrooms where they can explore different vehicle models, interiors, and configurations. Customers can interact with the virtual environment, customize vehicle features, and even take virtual test drives. This immersive experience enhances customer engagement, streamlines the buying process, and reduces the need for physical inventory, resulting in cost savings for manufacturers.

Safety and Training:

AR/VR plays a vital role in training automotive technicians and assembly line workers. By simulating complex procedures and assembly processes in a virtual environment, new employees can gain hands-on experience without the risk of damage to physical vehicles. This reduces training time and minimizes the potential for errors, leading to increased productivity and cost savings in the long run.

Collaborative Engineering and Remote Assistance:

AR/VR facilitates collaborative engineering by enabling geographically dispersed teams to work together in a shared virtual environment. Engineers can collaborate in real-time, review designs, and make informed decisions, irrespective of their physical location. Additionally, remote assistance using AR/VR allows experts to guide technicians or service personnel through complex repairs, reducing downtime and minimizing the need for on-site visits.

driverless car interior with futuristic dashboard autonomous control system scaled

Cost-Saving Aspects of AR/VR in Vehicle Concept and Prototype Engineering:

Reduced Physical Prototyping: 

Traditionally, the process of creating physical prototypes and mock-ups for design validation and testing incurs significant costs. AR/VR eliminates the need for multiple physical prototypes, as virtual simulations can accurately represent the vehicle’s performance and characteristics. This reduction in physical prototyping not only saves costs but also accelerates the product development cycle.

Efficient Design Iterations:

AR/VR enables rapid design iterations, as designers can make instant modifications to virtual models and evaluate their impact in real-time. This agility in the design process reduces the time spent on manual revisions and costly physical rework. Consequently, manufacturers can bring vehicles to market faster, gaining a competitive edge and reducing development costs.

Streamlined Manufacturing Processes:

By leveraging AR/VR for training and assembly line assistance, automobile manufacturers can optimize manufacturing processes. The virtual simulations enable workers to familiarize themselves with the assembly procedures, reducing errors and minimizing rework. This leads to improved efficiency, enhanced quality control, and ultimately, cost savings.

Enhanced Marketing and Sales:

AR/VR technologies offer immersive marketing experiences that engage potential customers and influence purchasing decisions. Virtual showrooms, configurators, and virtual test drives provide a unique and interactive way to showcase vehicle features, enabling manufacturers to reach a broader audience. This increased exposure can generate higher sales volumes and reduce marketing costs associated with physical showrooms and test drives.

Conclusion:

AR/VR technologies have revolutionized the vehicle concept and prototype engineering in the automotive industry. From design and visualization to virtual showrooms, safety training, collaborative engineering, and remote assistance, the applications of AR/VR are diverse and impactful. Moreover, these technologies offer significant cost-saving advantages for automobile manufacturers. 

By reducing the reliance on physical prototyping, streamlining design iterations, optimizing manufacturing processes, and enhancing marketing and sales efforts, AR/VR enable manufacturers to save costs at various stages of vehicle development and production. The ability to visualize and interact with virtual models, simulate assembly procedures, and offer immersive experiences to customers revolutionizes the way automobiles are designed, manufactured, and marketed.

As AR/VR technologies continue to advance, we can expect even more innovative applications and cost-saving opportunities in the automotive industry. The widespread adoption of these technologies will not only drive efficiency and profitability for manufacturers but also enhance the overall customer experience, leading to a more connected and immersive automotive landscape.

In conclusion, AR/VR has the potential to reshape the automotive industry, empowering manufacturers with efficient design processes, optimized manufacturing operations, and immersive marketing experiences. As the technology evolves and becomes more accessible, automobile manufacturers must embrace these transformative technologies to stay ahead in an increasingly competitive market. The future of vehicle concept and prototype engineering is undoubtedly intertwined with the power of AR/VR, and the possibilities for innovation and cost savings are boundless.

Industry Usecase:

EARLY ADOPTER BMW 

Author: Rob Stumpf (Credit for information) BMW Uses Virtual Reality to Build Prototypes | The Drive

Building a new product, especially in the automotive industry, involves significant costs. According to John Wolkonowicz, a Senior Analyst at IHS Global, a leading automotive and technology analytics firm, the development of an entirely new vehicle from scratch can range from $1 billion to $6 billion. In light of these expenses, BMW has found an intriguing solution to reduce research and development costs: virtual reality (VR). 

Utilizing Unreal Engine 4, the same engine used in popular video games developed by Epic, BMW has incorporated VR technology into its engineering and design processes. This innovative approach allows engineers and designers to collaborate effectively by visually testing the assembly of different car components. To achieve a fully immersive experience, BMW has even constructed rooms designed to mimic the interior of a car. The rooms are equipped with sound systems that generate road noise, engine sounds, and traffic sounds, creating a realistic sensation of being on an actual car trip. Televisions displaying passing cars and landscapes, as well as fans generating wind, further enhance the virtual environment. These tangible elements, combined with VR and augmented reality, provide a test environment that closely resembles reality.

Previously, engineers had to build full-scale physical models of their vehicles. The body design would be sculpted in clay, the interior would be assembled using multiple prototypes, and adjustments would be made before obtaining approval for production from top-level stakeholders. By utilizing VR, BMW significantly reduces the costs associated with this part of the engineering process. There is no longer a need to produce multiple physical models and potentially face rejections due to fitment or design conflicts.

While the use of VR is not new to the automotive industry, with companies like IC.IDO developing software to assist engineers in product creation and flaw evaluation, BMW is taking it a step further. Instead of requiring dedicated facilities for VR prototyping, BMW aims to achieve similar outcomes using cost-effective tools such as an HTC Vive headset.

By incorporating VR technology into their engineering and design processes, BMW expects to optimize collaboration, improve efficiency, and reduce costs. The ability to virtually simulate and evaluate vehicle components will save both time and resources. As BMW continues to explore the potential of VR in their manufacturing processes, we can expect further advancements and cost-saving benefits in the future.

Author

Anup

Anup Ghoshal

Bussiness Head, Brahmarsive.

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